Powerplant : reciprocating

Sky Ranch Engineering Manual
by John Schwaner
Publisher:
Copyright Date:
1991
Edition:
2nd
Pages:
497
Binding:
Paperback
John Schwaner explains the piston aircraft engine from an engineering approach, but directed towards the operator and repair personnel
Sky Ranch Engineering Manual is the best and most thorough manual we've found covering the inspection and maintenance of the Lycoming and Continental engine, including a very comprehensive troubleshooting guide. Why things go bad, how to repair them, and most important; how to keep them from failing in the first place. Somewhat technical.
Includes:
- * Diagnosing engine failures
- * engine operation
- * how metal fatigue affects engine life
- * torsional engine vibrations and engine balance
- * flow porting and its effect on engine performance
- * lubrication and wear in your engine
- * an engineering approach to cylinder repair
- * and more
eBook File Description:
File Type:
Adobe .pdf format
File Size:
61.1Mb
Print:
unlimited
Copy/Paste:
unlimited
Offline Access:
yes
Search:
always
Annotations:
always
Bookmarks:
always
System Reqs:
Any compatible with Adobe Reader
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TABLE OF CONTENTS:
- Introduction
- How your engines works
- Continental engine specifications
- Lycoming engine specifications
- Chapter 1 Fatigue Analysis
- Stress and strain
- Fatigue
- Stress flow
- Stress risers
- Surface finish
- Residual stress
- Compressive residual stress
- Autofrettage
- Shot peening
- Nitriding
- Rolled threads
- Tensile residual stress
- Plating
- Bending
- Grinding
- Cold working
- Stress relieving and annealing
- Contact fatigue
- Fretting fatigue
- Cracks and fractures
- Fatigue cracks
- Thermal fatigue fracture
- Unexpected sources of fatigue damage
- Field analysis of fatigue failure
- Torsional failures
- Chapter 2 Engine Inspection
- Oil starvation
- Prop strikes
- Stuck valves
- Engine parts
- Engine contaminants
- Camshaft follower failure modes
- Oil analysis
- Oil filter analysis
- Dirt, silica and silicone
- Metal particles - identification
- Inspection of contaminated aircraft oil systems and oil coolers
- Crankcase fretting in Continental engines
- Flow porting and its effect on cylinder head cracks
- Chapter 3 Engine Performance
- Starting and idle
- Take-off
- Climb
- Cruise
- Leaning
- Descent
- Taxing and shutdown
- Chapter 4 Cylinder Repairs
- How engine angle head rocker arm alignment
- Intake guide seals
- Cylinder honing
- Cylinder choke and piston design
- Chrome plate piston ring failures
- Do the rings rotate?
- Piston inspection
- Connecting rod line boring
- Color coding of cylinders
- Chapter 5 Lubricants & Wear
- The function of engine oils
- Cylinder Barrel Wear - Steel Barrel Cylinders
- Cylinder Barrel Wear - Chrome Cylinder Barrels
- Intercooling Effects on cylinder wear
- Greases
- Friction Laws applied to hydrodynamic lubricated surfaces
- Friction Laws as applied to boundary lubrication
- Oil additive supplements
- Chapter 6 Hose Assemblies
- Age Limit on hoses
- Condition Limit on hoses
- Buna-N rubber and toluene
- Firesleeve those hoses
- The hose mandrel
- Classification of hose defects
- Chapter 7 Fasteners and Failures
- What is a bolt?
- Stress distribution within the bolt
- Stress distribution within the nut
- Equalizing stress distribution
- Paint and broken cylinder studs
- Torque accuracy
- Connecting rods
- Chapter 8 Calibration
- What needs to be calibrated
- What does not need to be calibrated
- Calibration interval
- Calibration Reports
- Chapter 9 Troubleshooting
- Sixty engine symptoms diagnosed
- Chapter 10 Performance Limits
- Fits and Limits
- Displacement
- Horsepower
- BMEP
- Propeller Load Curve
- Power Curve Construction
- Chapter 11 Forces, Vibrations, Balance
- Rotating Balance - rotational motion
- Reciprocating Balance - translational motion
- Reciprocating Force Analysis
- Torsional Balance
- Balancing the oil film
- Torsional Effects
- Connecting rod balance
- Vibration Isolation
- Gyroscopic couples
- Chapter 12 Lycoming Engine Specifications
- Chapter 13 Lycoming Connecting Rods
- Chapter 14 Glossary
RELATED LINKS:
- ...from the 'reciprocating' Category
- > Lycoming Operator's Manuals
- > Annual Condition Inspection Powerplant
- > Aviation Oil
- > PTS for Flight Engineer
- > Lycoming Reciprocating Engine Trouble Shooting Guide
- > Piston Engines - ATPL
- > Engine Overhaul Videos
- > Aircraft Reciprocating Engines
- > Firewall Forward
- > Mechanic's Toolbox
- ...from the 'aircraft operation' Category
- > The Turbine Pilot's Flight Manual
- > A6: Operation of Aircraft Part III
- > Pilot's Guides
- > A Pilot's Guide to Aircraft and Their Systems
- > A6: Operation of Aircraft Part II
- > Aircraft Systems
- > Aircraft Systems for Pilots
- > Aircraft Weight & Balance Handbook
- > Lycoming Operator's Manuals
- > Schweizer 300CB/CBi Information Manual
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